Frame Palletizer

Description

Frame Palletizer

Production Description：

The palletizer is a machine that automatically stacks packaged individual products, such as cartons or wrapped items, on pallets in a predetermined pattern. When it stacked, the pallet will move to a designated location for forklift transportation to the warehouse. So this machine can save several workers from manual handling. Then it ensure stable production on the factory line, improving production efficiency. So it reduce factory production costs.

Workflow:

This machine can realize the functions of automatic feeding, automatic arranging, automatic lifting and arranging layer, automatic supplying pallet and automatic palletizing.

During production, the carton/heat-shrink packages goes through the conveyor belt. when passing through the steering device, the carton/heat-shrink packages will go as necessary according to the counting program. Then the automatic arraying will carry out.

When completing one layer of the arraying, the layer-pushing device will push the arranged layer into the lifting table. After that, the arranged layer will rise up with the lifting table to the specific palletizing position, and release the arranged layer. So as to realize the one-layer palletizing.

When one layer is ok, the lifting table returns to its original state and the second layer repeat. When the palletizing is all ok, the whole pallet will go out automatically.

Technical Information

Production Description

Equipment Composition

Box conveying system    1set

Including: Acceleration separator 1500mm

Steering system     1set

Grouping workstation   1 set

Palletizing host     1 set

Pallet separator   1set

Stocker group       2 sections

Control cabinet       1set

Safety guardrail device 1set

Technical Parameters:

Standard production speed： ≤50 Packs/Min

Note: Palletizing speed is related to pallet size, infeed box width direction, carton size and the grouping arrangement of each layer.

Operation method：  Human-machine interface (HMI)

Max. load per layer：  260KG

Maximum load per pallet：  1600KG

Stacking height：  1750MM（including the height of the pallet）

Motor power supply/power： Three-phase Five-wire, AC 380V/50HZ, 10KW

Control Voltage：DC 24V

Air Consumption：  500NL/MIN (Air Usage: 6-8KG/ CM2)

Air Pipe Connection Size φ10mm

Equipment Size：   (L)8000MM×(W)6000MM×(H)3600MM

Environmental conditions：

Altitude:3～2000 meters

Ambient temperature:0℃～40℃

Humidity:40%～95%

Weight ：  7500KG

Requirements for pallet:

Max. Size of pallet: L×W×H=1300×1200×150 (mm)

Minimum size of pallet: L×W×H=1000×1000×150 (mm)

The pallet should be stacked neatly up and down, in the form of Kawasaki type, field type, etc., as well as the material can use iron, plastic, wood, etc.;

There should be fork holes on the long side of pallet to be used for dividing the pallet.

The pallet needs to ensure that it can be transported smoothly on the roller.

Related material requirements:：

Product weight requirements, single combination ≤ 12kg, layer weight ≤ 260kg

The applicable production line height: 1050mm or 750mm, stack height: 550mm.

The product combination size requirements (wide surface into the box):

Length 170mm ≤ L ≤ 500mm

Width 170mm ≤ W ≤ 400mm

Height 50mm ≤ H ≤ 340mm.

Advantages of this machine structure:

1. The safety guard use aluminum profiles, engineering plastics and electroplated carbon steel, therefore it complies with national standards.
2. The machine adopt a side-entry box method, small footprint, simplified conveying system before the palletizer. So it reduce the overall equipment investment cost.
3. Low-level palletizing, with internationally advanced design concepts, the structure is more advanced and reasonable, the action is more lightweight and stable, and the power consumption is also lower.
4. Using Schneider touch screen operation, realizing human-computer dialogue, so it can display production speed, fault causes and location, and has a high degree of automation.
5. It use Siemens PLC and Schneider inverter, so the machine can realize stepless speed regulation, programmable sorting and stacking of cartons. With fast communication capability and powerful diagnostic function, so it ensure the reliability of the system. Easy to operate, compact and reasonable structure, thus the machine is with high degree of automation.
6. The cylinder use AIRTAC cylinders, with reliable quality and performance, so it can meet the requirements of high intensity and long-term work.
7. You can set the palletizing method on the human-machine interface simply, as well as the machine can use various palletizing methods without changing parts.
8. 95% of the electrical components are from well-known European brands, so it is with stable and efficient performance, greatly saving manpower.
9. The carton supply system uses a brake motor to control. So it ensure that the cartons go to the preset position.
10. Low noise, noise level is below 75db, so it meet international standards.

Electrical elements: